T
TULSI PUMPS & SYSTEMS

Industrial Blower Series

Precision Airflow,
Zero Oil.

Engineered for reliability and performance, our Double Stage Side Channel Blowers feature robust cast-aluminium construction. Delivering high-pressure, non-pulsating air with minimal maintenance requirements.

  • 0.5–35 HP Power
  • High Pressure
  • Low Noise
  • Oil-Free Operation

Brand Identity & Trust

Engineered Authority.
Proven Reliability.

Tulsi Pumps & Systems delivers industrial-grade blower solutions trusted across manufacturing, packaging, and processing sectors throughout Gujarat and India.

T
TULSI PUMPS & SYSTEMS
Industrial Blower Specialists
ISO Certified
Quality Management
CE Marked
European Standards
RoHS Compliant
Hazardous-Free
MSME Registered
Govt. of India

Trusted by 500+ Industrial Units Across India

Precision Engineering

Core Engineering Features

Every Double Stage Side Channel Blower from Tulsi Pumps & Systems is built around a regenerative principle — no metal-to-metal contact, oil-free air delivery, and maintenance-free operation for continuous industrial duty.

Cast Aluminium Impeller & Housing

Precision die-cast aluminium alloy forms both the impeller and the side-channel housing, delivering an exceptional strength-to-weight ratio while resisting corrosion in demanding process environments. The geometry of each channel is machined to tight tolerances so the regenerated airflow accelerates smoothly through both stages without turbulence or energy loss.

Zero Metal-to-Metal Contact

Dynamically Balanced Rotor

Each rotor assembly is dynamically balanced on precision machines to eliminate vibration at high RPM. This extends bearing life dramatically, reduces acoustic signature, and allows the blower to run continuously for thousands of hours without performance drift.

Oil-Free Operation

The regenerative design requires no lubricating oil inside the air path. Discharged air remains sterile and contamination-free — critical for food processing, pharmaceuticals, medical suction, and pneumatic conveying of sensitive materials.

Low Noise Level

An integrated silencer, tuned inlet filter, and balanced rotor keep sound pressure well below conventional blowers. Operators can work comfortably near the machine without hearing protection, supporting cleaner factory floors.

Non-Pulsating Air Delivery

Unlike piston compressors, the side-channel geometry produces a perfectly steady stream of air with zero pulsation. This stability is essential for air knives, plating agitation, fluidized beds, and precise dosing applications.

Simple & Robust Design

With only one moving part — the rotor — the double-stage blower eliminates valves, gears, pistons, and crankshafts that typically fail in conventional compressors. Fewer components mean fewer failure points, faster commissioning, and dramatically lower lifetime cost of ownership.

Maintenance-Free Operation

Built-In Silencer & Filter

A compact integrated silencer muffles discharge noise while the inlet filter traps dust before it reaches the channels. An optional additional filter system can be fitted for ultra-clean environments like medical and electronics manufacturing.

Optional Filter System
Oil-Free | Low Noise | Non-Pulsating Air | Maintenance-Free

Technical Specifications

Technical Specifications Panel

Every unit ships with factory-verified performance data, a fully documented spec sheet, and integrated silencer & filter as standard — so procurement teams, OEMs, and plant engineers can select the right blower without guesswork.

Double Stage Side Channel Blower

Performance Data Sheet

Power
0.5 – 35 HP (single-phase & three-phase)
RANGE
Pressure
High Pressure — up to 0.7 bar vacuum / 0.7 bar compression
HIGH
Blower Type
Centrifugal / Regenerative (Side Channel)
2-STAGE
Frequency
50 Hz (standard) / 60 Hz on request
50 Hz
Kilowatt
0.4 kW minimum — scalable up to 25 kW
kW
Voltage
220 V (single phase) / 380 V (three phase) / custom available
DUAL

Integrated Silencer & Filter included as standard. Additional filtration systems and custom voltage configurations available upon request. All units tested per IS/IEC standards before dispatch.

Airflow Capacity

Up to 1,500 m³/hr

Non-pulsating air delivery across the full operating range with minimal energy loss through both stages.

Noise Level

72 dB(A)

Built-in silencer keeps sound output well below industrial limits for open-factory-floor installations.

Duty Cycle

Continuous S1

Rated for uninterrupted 24/7 operation with zero metal-to-metal contact inside the channel.

Quality Assured

Each unit undergoes dynamic balancing, leak testing, and vibration analysis before packing.

Operating Temperature

-10 °C to +40 °C ambient

Medium

Clean, dry air or inert gas

Protection Class

IP55 / F insulation (IEC 60034)

Housing Material

Die-cast aluminium alloy

Documentation Included

  • Factory test certificate & dimensional drawing
  • Performance curve charts (pressure vs. flow)
  • Installation & maintenance manual (English / Hindi)
  • Electrical wiring diagram & motor nameplate data

Warranty & Support

  • 12-month manufacturer warranty on all moving parts
  • Lifetime technical support from Tulsi Pumps & Systems
  • Spare parts availability guaranteed for 10 years
  • Pan-India service network with field engineer dispatch

How It Works

Side Channel Technology Explained

Our double-stage regenerative blower uses a precision-machined impeller spinning inside a twin side-channel ring to build pressure in stages — delivering smooth, oil-free airflow with no pulsation and zero metal-to-metal contact.

Stage 1

Air Intake Port

Ambient air enters through the inlet port, passing through an integrated silencer that dampens noise before the channel begins its work. The intake geometry is designed for laminar flow at atmospheric pressure.

Pressure Build: ~15%

Core Process

Double-Stage Side Channel

The cast-aluminium impeller spins at high speed inside two precision-machined side channels. Centrifugal force accelerates the air, then regenerates it back into the channel — repeating this cycle across both stages to multiply pressure without any moving parts touching the housing.

Pressure Build: ~70%

Output

Discharge Port

High-pressure, non-pulsating air exits through the discharge connection. Because compression happens continuously across the rotating channel, output is steady and vibration-free — ideal for sensitive pneumatic processes requiring consistent flow.

Pressure Build: 100%

Inlet
Outlet
STAGE 1
STAGE 2

Cross-section view showing the impeller within the double side-channel ring. Air circulates between stages building pressure progressively.

Engineering Principle

How Regenerative
Centrifugal Action Works

Unlike conventional blowers, our side-channel design uses a regenerative process where air is repeatedly accelerated by the impeller vanes. Each pass adds energy to the gas stream, building pressure incrementally rather than all at once. This means no valves, no gears, and no lubrication are required inside the air path — guaranteeing 100% oil-free output.

No Metal-to-Metal Contact
Oil-Free & Maintenance-Free
Non-Pulsating Air Delivery
Low Noise Level
Download Technical Whitepaper

Versatile Across Industries

Film Scrap Collection Bag Filling Equipment Pneumatic Conveying Fluid Aeration Bulk Material Handling Component Drying Plating Tank Agitation Gas & Oil Burners Automatic Bottling Printing & Packaging Medical & Healthcare Industrial Sewing Air Knife Chip Removal Corrugated Box Packers

Where It Performs

Versatile Industrial Applications

One blower platform, dozens of duty points. From gentle aeration to aggressive pneumatic conveying, the Double Stage Side Channel Blower delivers continuous, oil-free air wherever your process demands it.

Film Scrap Collection

Continuous suction removes PE and PP trims straight from the production line for clean, waste-free extrusion.

Bag Filling Equipment

Non-pulsating air keeps powder and granule bags stable during high-speed filling and sealing cycles.

Pneumatic Conveying

Moves granular and powdered material through pipelines with steady pressure and zero oil contamination.

Fluid Aeration

Delivers clean, oil-free air for wastewater treatment and effluent aeration basins round the clock.

Bulk Material Handling

Handles dense loads across hoppers, silos and mixers with rugged cast-aluminium construction.

Component Drying

High-velocity warm air removes moisture from machined parts, bottles and PCB assemblies fast.

Plating Tank Agitation

Agitates plating and pickling baths uniformly for consistent coating thickness and finish.

Gas & Oil Burners

Provides stable combustion air for burners in furnaces, boilers and industrial ovens.

Automatic Bottling

Keeps bottle handling, capping and labelling lines running with clean, pulsation-free air.

Printing & Packaging

Powers sheet feeders, vacuum tables and folder-gluer stations on high-speed presses.

Medical & Healthcare

Oil-free air supports sterile packaging, suction units and equipment cooling in hospitals and labs.

Industrial Sewing

Feeds vacuum-assisted sewing and cutting tables with consistent, quiet airflow.

Air Knife

Generates a high-velocity air curtain that strips water, dust and debris from moving surfaces.

Chip Removal

Evacuates metal and plastic chips from CNC machines, keeping tools clean and cycle times short.

Corrugated Box Packers

Lifts and feeds flat corrugated board accurately on high-speed folder-gluer and die-cut lines.

Your Application?

Tell us your duty point and our engineers will size the right blower for your line.

Get Free Sizing →

Traditional vs. Tulsi

Operational Advantages

Not all blowers are built for the long haul. Here is how the Tulsi Double Stage Side Channel Blower outperforms conventional units on the three metrics that matter most on a factory floor — uptime, power draw, and noise.

Maintenance-Free

Uptime & ROI

Traditional blowers demand periodic belt tensioning, lubrication checks and impeller clearance resets. The Tulsi unit runs oil-free with a dynamically balanced rotor and no metal-to-metal contact — so there is nothing to grease, align or replace on a schedule.

That means fewer shutdowns, lower spares spend and a measurable return on investment within the first year of operation.

Conventional: greasing & belt service

Tulsi: wear & maintenance-free

Energy Efficient

Lower Power Draw

Precision-machined side channels and a cast aluminium impeller move air with minimal turbulence loss. The result is stable, non-pulsating delivery from just 0.4 kW up to 35 HP, with no wasted energy on internal recirculation.

Run continuously across 50 Hz / 220–380 V supply and the reduced running cost compounds every single shift.

Conventional: pulsating, loss-heavy air

Tulsi: efficient regenerative design

Quiet Operation

Workplace Comfort

An integrated silencer and filter arrangement absorbs the high-frequency whine typical of conventional side channel units. Operators can work right beside the blower without ear protection or acoustic enclosures.

Lower noise also means easier compliance with plant safety norms and a calmer, more productive shop floor.

Conventional: loud, needs enclosures

Tulsi: built-in silencer & filter

Long-Term ROI

Built to survive harsh industrial environments.

Cast aluminium housing, robust mounting feet and factory-balanced internals keep the Double Stage Side Channel Blower running shift after shift — in dust, heat and continuous-duty cycles — with no metal-to-metal contact and no routine lubrication.

Quality Control

Manufacturing Precision

Every Tulsi blower leaves the floor only after passing a battery of engineering checks — from CNC-machined aluminium surfaces to torque-controlled fasteners and full-load factory testing.

Premium Engineering Details

Housings are cast in high-grade aluminium alloy, then precision-machined on multi-axis CNC centres to tolerances measured in hundredths of a millimetre. Side-channel profiles, bearing seats and port faces are finished so air moves through the blower exactly as designed — no turbulence, no leakage, no compromise.

Tolerance-checked machining Deburred clean edges Torque-controlled assembly Full-load run testing

Surface Finish

Ra 0.8 µm

Precision-Machined Surfaces

Multi-axis CNC finishing holds side-channel and bearing-seat geometry within tight micron tolerances for silent, efficient airflow.

Strong Industrial Fasteners

High-tensile, corrosion-resistant hardware is fitted with calibrated torque so joints stay locked through years of vibration and duty cycles.

Clean Metallic Edges

Every casting is deburred, chamfered and inspected so edges are sharp where they should be — and smooth everywhere else.

Factory-Ready Testing

Each unit runs under load before dispatch — pressure, current draw, noise and balance verified against specification sheets.

100%

Units Tested

±0.02mm

Key Dimensions

ISO

Aligned Processes

Zero

Metal-to-Metal Contact

Performance Metrics

Numbers That Define The Blower

A compact double-stage side channel platform engineered to cover a wide industrial duty range — from light aeration lines to heavy pneumatic conveying systems, all on a single proven frame.

35 HP

Max Power

Top of the range output for demanding conveying, aeration and suction duties on continuous plant operation.

0.4 kW

Min Consumption

The smallest frame in the series draws under half a kilowatt — ideal for low-load duty without oversizing.

50 Hz

Standard Frequency

Built to run on standard 50 Hz supply, delivering stable, non-pulsating air delivery across the full operating band.

220-380V

Wide Voltage Range

Dual voltage winding options let the same blower drop into existing single or three-phase plant infrastructure.

Engineered For Continuous Duty

OIL-FREE  •  LOW NOISE  •  NON-PULSATING AIR  •  MAINTENANCE-FREE OPERATION

Wear & Maintenance-Free

Ease of Ownership

A double-stage side channel blower with no oil, no metal-to-metal contact and a dynamically balanced rotor keeps plant downtime near zero — install it once and let it run for years without scheduled servicing.

Simple Installation

Bolt-down mounting feet and standard flanged ports mean the blower drops straight onto your existing frame. No special foundations, alignment jigs or commissioning rituals are required to get air flowing.

No Oil Required

The impeller spins on sealed bearings inside an oil-free chamber, so there is never a lubricant to top up, filter or dispose of. The delivered air stays clean and contamination-free for sensitive processes.

Long Service Life

With no wear surfaces touching and a precision-balanced rotor, cast-aluminium construction delivers thousands of continuous operating hours before any component needs attention.

Minimal Upkeep Steps

Everything you actually need to do

  • Visual check only — glance at the inlet filter during routine rounds; no teardown needed.
  • Clean the filter — rinse or swap the built-in silencer/filter when dust builds, then refit in seconds.
  • Sealed bearings — factory-lubricated for life, so greasing schedules simply disappear from your plan.
  • Run it and forget it — non-pulsating, low-noise output means stable process air without babysitting.

Less Downtime, More Output

Your maintenance team barely notices it exists

Because there is no oil system to manage and no wear surfaces to replace, Tulsi Pumps & Systems blowers cut unplanned shutdowns across conveying, aeration and drying lines — freeing technicians for higher-value work instead of repetitive servicing.

Oil-Free Operation Low Noise Level Non-Pulsating Air Balanced Rotor No Metal-to-Metal Contact Wear & Maintenance-Free

Built Around Your Process

Optional Configurations

Standard units ship ready to run, but most plants have one or two details that need to be different. Choose the add-ons that match your pneumatic circuit — or send us your duty point and we will configure the blower around it.

Additional Filter System

A secondary inlet filter is recommended where the surrounding air carries dust, lint or process vapour. It sits upstream of the built-in silencer and filter, protecting the impeller and side channels without adding measurable pressure loss.

Custom Mounting Bases

Skid frames, trolley-mounted bases and anti-vibration pads can be fabricated to your footprint and bolt-hole pattern. Ideal when the blower must be retrofitted into an existing line or relocated between stations.

Duty-Specific Builds

Port orientation, discharge silencing, motor voltage and impeller trim can all be adapted for a specific application. Tell us the airflow, pressure and gas conditions and we will match the configuration to the duty point.

Need a bespoke industrial solution?

Share your pneumatic requirement — airflow, pressure, port size, mounting constraints — and our team will recommend the right double-stage configuration for your plant.

Client Success Stories

Trusted On The Plant Floor

Facility managers and packaging plant owners across India run Tulsi side channel blowers shift after shift. Here is what they say about reliability, quiet operation and the service behind every unit.

We replaced two older units on our bag filling line with Tulsi double stage blowers. Noise on the shop floor dropped noticeably and we have not touched them for maintenance in over two years. The airflow stays steady through the entire shift.

Rajesh Mehta

Plant Manager — Shakti Packaging Industries

Packaging

Our aeration tanks needed non-pulsating air and these blowers deliver exactly that. The built-in silencer means we did not have to build a separate acoustic enclosure, which saved us both space and capital cost on the project.

Dr. Anita Sharma

Facility Head — Clearflow Water Solutions

Water Treatment

Chip removal and component drying run continuously at our plant. Tulsi blowers have handled that duty without a single breakdown, and the oil-free design keeps our cleanroom audit reports simple. Service response has been quick whenever we called.

Vikram Patel

Operations Director — Nova Precision Components

Automotive Components

We use the blowers for pneumatic conveying and vacuum pick-up on our healthcare packaging lines. The low noise level makes the packing hall far more comfortable for our operators, and the units have been maintenance-free since installation.

Meera Krishnan

Plant Owner — MediPack Sterile Solutions

Healthcare

Serving Plants Across India

Packaging, Healthcare, Water Treatment & More

Tell us your duty point and we will recommend the right double stage side channel blower for your process — with pricing, delivery and installation support.

Request a Quote →

Technical FAQ

Frequently Asked Questions

Everything plant engineers, procurement teams and operators ask before commissioning a Tulsi double stage side channel blower — answered in plain terms with the exact specifications behind each claim.

  • Is the blower truly oil-free?

    Yes. The double stage side channel design uses no lubricant inside the air path at all. Because the rotor never contacts metal surfaces during operation, there is nothing to oil, grease or replace over time.

    The discharge stream carries zero oil contamination, which makes these units safe for food packaging, pharmaceutical conveying, medical equipment and clean printing processes where even trace oil would spoil product quality.

  • What voltage range does the motor support?

    Tulsi double stage blowers ship configured for standard Indian industrial supply at 220 V single phase or 380 V three phase, both running at 50 Hz frequency across the full power band from 0.4 kW up to 35 HP.

    If your facility runs on different incoming voltage, our engineering team can re-wind or re-specify the motor coil before dispatch so the unit matches your panel exactly — just confirm your supply details when ordering.

  • How loud is it compared to standard blowers?

    A built-in silencer sits directly between the impeller and the discharge port, damping pulsation noise that conventional roots-type or lobe blowers produce. Most operators report a noticeable drop in shop-floor sound within hours of installation.

    Because the air delivery is non-pulsating rather than intermittent, there is less vibration through the housing too. That means lower sustained dB readings and a calmer environment for staff working near the machine line.

  • Does it require special filters?

    No special filtration is needed for normal operation. Every unit ships with an integrated inlet filter and silencer arrangement already fitted, sized to match the blower's rated airflow.

    For dusty environments such as grain handling, chip extraction or cement plants, we offer optional additional filter housings with larger media area. Ask about upgrading the intake package when you place your order if your site conditions demand it.

  • What maintenance schedule should I follow?

    These blowers are engineered for wear-free, maintenance-light operation. There are no bearings in the hot section, no oil changes, no gasket replacements and no timing gears to adjust.

    We recommend only a periodic visual inspection every six months plus cleaning of the inlet filter element. Keep the cooling fan clear of dust and debris and the unit will run reliably for years without intervention.

  • Can it handle continuous duty cycles?

    Absolutely. The cast aluminium housing acts as a large heat sink, dissipating compression heat continuously while the external cooling fan keeps the motor winding within safe temperature limits.

    Most customers run their blowers twenty-four seven on bag filling lines, pneumatic conveyors and aeration beds without scheduled downtime. The dynamically balanced rotor prevents thermal fatigue under long shifts.

  • Why "double stage" instead of single stage?

    A double stage blower stacks two side channels in series, compressing the air twice before discharge. This yields significantly higher pressure and vacuum capability than a single-stage unit of the same physical size.

    Applications like pneumatic conveying, fluid bed drying and deep tank agitation need that extra pressure head. Choosing double stage means one compact machine replaces what would otherwise require a larger, more expensive compressor.

  • What materials go into the housing?

    The main body and impeller are precision-cast aluminium alloy, powder-coated in Tulsi's signature royal blue finish. Aluminium gives excellent strength-to-weight ratio and natural corrosion resistance.

    Internal moving parts use stainless steel shafts and high-grade seals. The combination of light exterior casting with hardened internals delivers durability without adding unnecessary mass to your mounting frame.

  • Is the air output pulsating or steady?

    The output is completely non-pulsating. Side channel geometry produces a smooth, continuous column of air rather than the rhythmic pulses typical of piston or diaphragm compressors.

    This matters most in applications like air knife coating, printing registration and component drying where uneven flow causes streaks, misfeeds or inconsistent film thickness. Steady delivery eliminates those defects at source.

  • How do I mount the blower safely?

    Each unit comes with four heavy-duty cast mounting feet designed to bolt onto a level steel base plate or existing machine frame using standard M12 fasteners.

    Ensure the surface is flat and rigid enough to absorb vibration transfer. For mobile skid installations we supply optional anti-vibration rubber pads that isolate the blower body from its platform entirely.

  • What industries commonly use this model?

    Film scrap collection, automatic bottling, corrugated box packing, plating tank agitation, bulk material handling, chip removal and gas/oil burner systems all rely on this blower family daily.

    Medical and healthcare equipment manufacturers also specify it because the oil-free air meets strict hygiene standards for ventilators, suction modules and laboratory conveyance without downstream purification steps.

  • Do you provide spare parts and after-sales service?

    Yes. Tulsi Pumps & Systems stocks replacement inlet filters, silencer elements, coupling components and complete motor assemblies for every model we manufacture.

    Contact us at [email protected] or call 7016544755 for technical support, warranty claims or parts orders. Our workshop in Gujarat handles repairs and refurbishment within days, not weeks.

Still have questions about sizing, voltage or application fit?

Talk to Our Engineers

Get In Touch

Direct Inquiry

Speak directly with the Tulsi Pumps & Systems engineering desk about double stage side channel blowers, sizing, spare parts or custom builds. Every enquiry reaches a specialist — no call centres, no ticket queues.

Call Sales Desk

7016544755

Mon–Sat, 9:30 AM to 6:30 PM IST. Talk to an engineer about flow rate, pressure duty and motor selection before you order.

Call Now

Email Us

[email protected]

Send your plant layout, required m³/hr and discharge pressure. We return a shortlisted blower model with datasheet within one working day.

Send Email

Visit Workshop

Gurukrupa Estate, Gujarat

49, Gurukrupa Estate, Near Balaji Estate — Gujarat, India. Walk in for live demonstration of running blowers and test-rig performance.

Factory Tours Daily

Need a quote this week?

Share your application — pneumatic conveying, bag filling, chip removal or tank agitation — and our team will recommend the exact HP rating, voltage and silencer configuration.

Ready to Upgrade?

Upgrade Your Pneumatics Today

Contact Tulsi Pumps & Systems for a Customized Solution. Our engineering team specializes in Double Stage Side Channel Blowers tailored to your specific industrial requirements.

Response within 24 hours • Direct line to Engineering Desk

TULSI PUMPS
& SYSTEMS

Premium industrial blower solutions engineered for reliability, efficiency, and oil-free performance across demanding applications.

Get In Touch

+91 70165 44755
India

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